A generic tool wear model and its application to force modeling and wear monitoring in high speed milling
文献类型:期刊论文
作者 | Zhu, Kunpeng1,2; Zhang, Yu1 |
刊名 | MECHANICAL SYSTEMS AND SIGNAL PROCESSING
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出版日期 | 2019-01-15 |
卷号 | 115期号:无页码:147-161 |
关键词 | Tool wear monitoring Adjustable coefficients Tool life High speed milling Milling force |
ISSN号 | 0888-3270 |
DOI | 10.1016/j.ymssp.2018.05.045 |
英文摘要 | Tool wear is an important factor that influence machining precision and part quality in high speed milling, and it is essential to seek a convenient method to monitor and predict tool conditions. A generic wear model with adjustable coefficients is proposed and validated in this study. In this model, three wear zones of an entire tool life are divided by critical times considering the nature of different wear stages. Additionally, the intrinsic amplitude and growth frequencies in earlier and later milling stages are explicated and elaborated to determine the tool flank wear over whole milling process. The relationship between milling force against tool flank wear is studied and identified, which provides a technical foundation for online force modeling and wear monitoring. It is shown that with inclusion of the wear factor the milling force can be predicted accurately, with 98.5% agreement with the instantaneous force model. In addition, tool life can be predicted conveniently based on the wear model. Due to adjustability of coefficients in the model, it can be generalized to various machining types and conditions. (C) 2018 Elsevier Ltd. All rights reserved. |
WOS关键词 | LIFE ; PREDICTION ; FUSION ; ALLOY |
资助项目 | National Natural Science Foundation of China[51475443] ; CAS100 Talents Program ; Chinese Academy of Sciences (CAS) |
WOS研究方向 | Engineering |
语种 | 英语 |
WOS记录号 | WOS:000447085500011 |
出版者 | ACADEMIC PRESS LTD- ELSEVIER SCIENCE LTD |
源URL | [http://ir.hfcas.ac.cn:8080/handle/334002/39354] ![]() |
专题 | 合肥物质科学研究院_中科院合肥物质科学研究院先进制造技术研究所 |
通讯作者 | Zhu, Kunpeng |
作者单位 | 1.Chinese Acad Sci, Inst Adv Mfg Technol, Hefei Inst Phys Sci, Huihong Bldg,Changwu Middle Rd 801, Changzhou 213164, Jiangsu, Peoples R China 2.Wuhan Univ Sci & Technol, Sch Machinery & Automat, Inst Precis Mfg, 947 Heping Ave, Wuhan 430081, Hubei, Peoples R China |
推荐引用方式 GB/T 7714 | Zhu, Kunpeng,Zhang, Yu. A generic tool wear model and its application to force modeling and wear monitoring in high speed milling[J]. MECHANICAL SYSTEMS AND SIGNAL PROCESSING,2019,115(无):147-161. |
APA | Zhu, Kunpeng,&Zhang, Yu.(2019).A generic tool wear model and its application to force modeling and wear monitoring in high speed milling.MECHANICAL SYSTEMS AND SIGNAL PROCESSING,115(无),147-161. |
MLA | Zhu, Kunpeng,et al."A generic tool wear model and its application to force modeling and wear monitoring in high speed milling".MECHANICAL SYSTEMS AND SIGNAL PROCESSING 115.无(2019):147-161. |
入库方式: OAI收割
来源:合肥物质科学研究院
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