中国科学院机构知识库网格
Chinese Academy of Sciences Institutional Repositories Grid
Ultra-fast 3D printing of assembly—free complex optics with sub-nanometer surface quality at mesoscale

文献类型:期刊论文

作者Shuai Peng3; Jiawen Xu3; Dongya Li2,3; Jun Ren3; Meng Zhang3; Xiaolong Wang1; Yu Liu2,3
刊名International Journal of Extreme Manufacturing
出版日期2023-05
卷号5期号:3页码:035007
关键词tomographic volumetric printing meniscus equilibrium post-curing methods spherical lens sub-nanometric roughness
DOI10.1088/2631-7990/acdb0d
英文摘要

Complex-shaped optical lenses are of great interest in the areas of laser processing, machine vision, and optical communications. Traditionally, the processing of complex optical lenses is usually achieved by precision machining combined with post-grinding or polishing, which is expensive, labor-intensive and difficult in the processing of ultra-complex optical lenses. Additive manufacturing is an emerging technology that provides significant advantages in producing highly intricate optical devices. However, the layer-by-layer method employed in such manufacturing processes has resulted in low printing speeds, as well as limitations in surface quality. To address these challenges, we apply tomographic volumetric printing (TVP) in this work, which can realize the integrated printing of complex structural models without layering. By coordinating the TVP and the meniscus equilibrium post-curing methods, ultra-fast fabrication of complex-shaped lenses with sub-nanometric roughness has been achieved. A 2.5 mm high, outer diameter 9 mm spherical lens with a roughness value of RMS = 0.3340 nm is printed at a speed of 3.1 × 104 mm3 h-1. As a further demonstration, a complex-shaped fly-eye lens is fabricated without any part assembly. The designed spherical lens is mounted on a smartphone’s camera, and the precise alignments above the circuit board are captured. Upon further optimization, this new technology demonstrates the potential for rapid fabrication of ultra-smooth complex optical devices or systems.

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语种英语
源URL[http://ir.licp.cn/handle/362003/30455]  
专题兰州化学物理研究所_固体润滑国家重点实验室
通讯作者Xiaolong Wang; Yu Liu
作者单位1.State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences
2.Jiangsu Key Lab of Advanced Food Manufacturing Equipment and Technology, Jiangnan University
3.School of Mechanical Engineering, Jiangnan University
推荐引用方式
GB/T 7714
Shuai Peng,Jiawen Xu,Dongya Li,et al. Ultra-fast 3D printing of assembly—free complex optics with sub-nanometer surface quality at mesoscale[J]. International Journal of Extreme Manufacturing,2023,5(3):035007.
APA Shuai Peng.,Jiawen Xu.,Dongya Li.,Jun Ren.,Meng Zhang.,...&Yu Liu.(2023).Ultra-fast 3D printing of assembly—free complex optics with sub-nanometer surface quality at mesoscale.International Journal of Extreme Manufacturing,5(3),035007.
MLA Shuai Peng,et al."Ultra-fast 3D printing of assembly—free complex optics with sub-nanometer surface quality at mesoscale".International Journal of Extreme Manufacturing 5.3(2023):035007.

入库方式: OAI收割

来源:兰州化学物理研究所

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