中国科学院机构知识库网格
Chinese Academy of Sciences Institutional Repositories Grid
Material removal and surface generation mechanisms in rotary ultrasonic vibration–assisted aspheric grinding of glass ceramics

文献类型:期刊论文

作者Sun, Guoyan2,3; Wang, Sheng1; Zhao, Qingliang1; Ji, Xiabin3; Ding, Jiaoteng3
刊名International Journal of Advanced Manufacturing Technology
出版日期2024-02
卷号130期号:7-8页码:3721-3740
关键词Aspheric surfaces Ultrasonic vibration–assisted grinding Glass ceramics Material removal mechanism Surface generation mechanism
ISSN号02683768;14333015
DOI10.1007/s00170-023-12904-x
产权排序1
英文摘要

High-efficiency precision grinding can shorten the machining cycle of aspheric optical elements by a factor of 2–10. To achieve this objective, ultrasonic vibration (UV)–assisted grinding (UVG) has been increasingly applied to manufacture aspheric optics. However, the mechanisms of material removal and surface formation in UV-assisted aspheric grinding of glass ceramics have rarely been studied. Herein, rotary UV-assisted vertical grinding (RUVG) was used to explore the machining mechanism of coaxial curved surfaces. First, RUV-assisted scratch experiments were conducted on aspheric surface of glass ceramics, which exhibited multiple benefits over conventional scratching. These include a reduction in the scratch force by 37.83–44.55% for tangential component and 3.87–28.15% for normal component, an increase in plastic removal length by 43.75%, and an increase in material removal rate by almost a factor of 2. Moreover, grinding marks on the aspheric surface in RUVG were accurately simulated and optimized by adjusting grinding parameters. RUVG experiments were performed to verify the accuracy of grinding texture simulations and investigate the UV effect. The results demonstrate that UV can improve the surface quality of aspheric grinding when compared with conventional vertical grinding. In particular, the total height of the profile of form accuracy and its root mean square were significantly improved by a factor of 3.38–4.54 and 7.15–10.82, respectively, and the surface roughness reduced by 10.03–12.10%. This study provides deeper insight into material removal and surface generation mechanisms for RUVG of aspheric surfaces, and it is thus envisaged that these results will be useful in engineering applications. © 2024, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.

语种英语
WOS记录号WOS:001137647200003
出版者Springer Science and Business Media Deutschland GmbH
源URL[http://ir.opt.ac.cn/handle/181661/97127]  
专题先进光学元件试制中心
通讯作者Wang, Sheng
作者单位1.Center for Precision Engineering School of Mechatronics Engineering, Harbin Institute of Technology, Harbin; 150001, China
2.College of Artificial Intelligence, National University of Defense Technology, Changsha; 410003, China;
3.Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an; 710119, China;
推荐引用方式
GB/T 7714
Sun, Guoyan,Wang, Sheng,Zhao, Qingliang,et al. Material removal and surface generation mechanisms in rotary ultrasonic vibration–assisted aspheric grinding of glass ceramics[J]. International Journal of Advanced Manufacturing Technology,2024,130(7-8):3721-3740.
APA Sun, Guoyan,Wang, Sheng,Zhao, Qingliang,Ji, Xiabin,&Ding, Jiaoteng.(2024).Material removal and surface generation mechanisms in rotary ultrasonic vibration–assisted aspheric grinding of glass ceramics.International Journal of Advanced Manufacturing Technology,130(7-8),3721-3740.
MLA Sun, Guoyan,et al."Material removal and surface generation mechanisms in rotary ultrasonic vibration–assisted aspheric grinding of glass ceramics".International Journal of Advanced Manufacturing Technology 130.7-8(2024):3721-3740.

入库方式: OAI收割

来源:西安光学精密机械研究所

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