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Micromechanical damage analysis of Al-Al2O3 composites via cold-spray additive manufacturing

文献类型:期刊论文

作者Sayahlatifi, Saman1; Zaiemyekeh, Zahra1; Shao, Chenwei1,2; McDonald, Andre1; Hogan, James D.1
刊名INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES
出版日期2023-12-01
卷号259页码:19
关键词Cold spray Failure mechanisms Finite element modeling Metal matrix composites
ISSN号0020-7403
DOI10.1016/j.ijmecsci.2023.108573
通讯作者Sayahlatifi, Saman(sayahlat@ualberta.ca)
英文摘要3D micro-scale finite element (FE) models were developed to analyze the stress-state-dependent initiation and growth of failure of cold-sprayed additively manufactured (CSAM) Al-Al2O3 composites. Informed by experimental particle size distributions and porosity measurements, representative volume elements (RVEs) were generated by Digimat. Stress-state-dependent constitutive models for the Al matrix and Al2O3 ceramic particles were implemented by VUMAT subroutines in ABAQUS/Explicit FE solver. For the first time in the literature on metal-ceramic composites, the microscale failure mechanisms involving matrix ductile failure, particle cracking, and matrix/particle debonding were all quantified based on the crack volume fraction, the fraction of cracked particles, and the fraction of fully debonded interfacial nodes, respectively. The FE model was quantitatively and qualitatively validated by the experimental data for Al-46 wt% Al2O3 under quasi-static uniaxial compression. The validated model was used to investigate the effect of the particle content and size on the material behavior subjected to different stress states. The results revealed that the failure mechanisms are activated in a specified order across different stress states: I. matrix/particle debonding, II. particle cracking, and III. matrix ductile failure. The material ductility observed under compression/shear vanishes under tension due to the earlier activation of debonding and the faster growth (& SIM; 10 times) of the particle cracking mechanism. Additionally, it was shown that the particle size minimally affects the material strength and flow stress under shear which is likely related to the low load transfer effect through the interfaces. The novelty of this work stems from the provision of a better understanding of the stress-state-dependent evolution of failure mechanisms through a systematic quantification framework whose outcomes have implications for the design of better-performing Al-Al2O3 composites via control of the evolution of failure mechanisms and developing micromechanism-based constitutive models for CSAM metal-ceramic materials.
资助项目Alberta Innovates Graduate Student Scholarship, Imperial Oil (Esso) ; Natural Science and Engineering Research Council Canada (NSERC) ; Alberta Graduate Excellence Scholarship (AGES) ; RR Gilpin Memorial Scholarship ; Canada Foundation for Innovation, Canada ; Province of Alberta Ministry of Technology and Innovation
WOS研究方向Engineering ; Mechanics
语种英语
WOS记录号WOS:001049198100001
出版者PERGAMON-ELSEVIER SCIENCE LTD
资助机构Alberta Innovates Graduate Student Scholarship, Imperial Oil (Esso) ; Natural Science and Engineering Research Council Canada (NSERC) ; Alberta Graduate Excellence Scholarship (AGES) ; RR Gilpin Memorial Scholarship ; Canada Foundation for Innovation, Canada ; Province of Alberta Ministry of Technology and Innovation
源URL[http://ir.imr.ac.cn/handle/321006/178984]  
专题金属研究所_中国科学院金属研究所
通讯作者Sayahlatifi, Saman
作者单位1.Univ Alberta, Dept Mech Engn, Edmonton, AB T6G 2R3, Canada
2.Chinese Acad Sci, Inst Met Res, Shi Changxu Innovat Ctr Adv Mat, Shenyang 110016, Peoples R China
推荐引用方式
GB/T 7714
Sayahlatifi, Saman,Zaiemyekeh, Zahra,Shao, Chenwei,et al. Micromechanical damage analysis of Al-Al2O3 composites via cold-spray additive manufacturing[J]. INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES,2023,259:19.
APA Sayahlatifi, Saman,Zaiemyekeh, Zahra,Shao, Chenwei,McDonald, Andre,&Hogan, James D..(2023).Micromechanical damage analysis of Al-Al2O3 composites via cold-spray additive manufacturing.INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES,259,19.
MLA Sayahlatifi, Saman,et al."Micromechanical damage analysis of Al-Al2O3 composites via cold-spray additive manufacturing".INTERNATIONAL JOURNAL OF MECHANICAL SCIENCES 259(2023):19.

入库方式: OAI收割

来源:金属研究所

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