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Finite Element Analysis and Experimental Study of Manufacturing Thin-Walled Five-Branched AISI 304 Stainless Steel Tubes with Different Diameters Using a Hydroforming Process

文献类型：期刊论文

作者El-Aty, Ali Abd1,2; Xu, Yong3; Xie, Wenlong3; Xia, Liang-Liang4; Hou, Yong5,6; Zhang, Shihong3; Ahmed, Mohamed M. Z.1; Alzahrani, Bandar1; Ali, Alamry1; Huang, Xinyue7
刊名MATERIALS
出版日期2024
卷号17期号:1页码:20
关键词five-branched tube with different diameters multi-step hydroforming finite element simulation response surface optimization AISI 304 stainless steel
DOI10.3390/ma17010104
通讯作者El-Aty, Ali Abd(a.hassibelnaby@psau.edu.sa) ; Xu, Yong(yxu@imr.ac.cn)
英文摘要This study aims to investigate the feasibility of hydroforming (HF) technology coupled with response surface optimization for producing high-quality five-branched AISI 304 stainless steel tubes with different diameters, addressing the shortcomings of traditional manufacturing processes. Conventional techniques often result in issues with multiple consumables, low precision, and subpar performance. The research focuses on finding optimal forming parameters for a more effective process. Initial attempts at a five-branched tube proved unfeasible. Instead, a multi-step forming approach was adopted, starting with the formation of the upper branch tube followed by the two reducing lower branch tubes, a strategy termed "first three, then five". This method, enhanced by a subsequent solid solution treatment, yielded promising results: the combined height of the upper and lower branches was 141.1 mm, with a maximum thinning rate of 26.67%, reduced to 25.33% after trimming. These outcomes met the product usage requirements. Additionally, the study involved designing and developing dies for manufacturing five-branched tubes with different diameters using servo HF equipment. The effectiveness of the multi-step forming process and parameter combinations was confirmed through experimental validation, aligning closely with the FE simulation results. The maximum thinning rate observed in the experiments was 27.60%, indicating that FE simulation and response surface methodology can effectively guide the production of high-quality parts with superior performance.
资助项目Shenyang Science and Technology Program[PSAU/2023/R/1444] ; Prince Sattam bin Abdulaziz University
WOS研究方向Chemistry ; Materials Science ; Metallurgy & Metallurgical Engineering ; Physics
语种英语
WOS记录号WOS:001140525700001
出版者MDPI
资助机构Shenyang Science and Technology Program ; Prince Sattam bin Abdulaziz University
源URL  
专题金属研究所_中国科学院金属研究所
通讯作者El-Aty, Ali Abd; Xu, Yong
作者单位1.Prince Sattam bin Abdulaziz Univ, Coll Engn Alkharj, Dept Mech Engn, Al kharj 11942, Saudi Arabia
2.Helwan Univ, Fac Engn Helwan, Mech Engn Dept, Cairo 11795, Egypt
3.Chinese Acad Sci, Shi Changxu Innovat Ctr Adv Mat, Inst Met Res, Shenyang 110016, Peoples R China
4.Ludong Univ, Sch Transportat, Yantai 264025, Peoples R China
5.Seoul Natl Univ, Dept Mat Sci & Engn, 1 Gwanak Ro, Seoul 08826, South Korea
6.Seoul Natl Univ, RIAM, 1 Gwanak ro, Seoul 08826, South Korea
7.Shenyang Duoyuan Mech & Elect Equipment Co Ltd, Shenyang 110000, Peoples R China
8.Nile Univ, Sch Engn & Appl Sci, Cairo 12566, Egypt
推荐引用方式
GB/T 7714		 El-Aty, Ali Abd,Xu, Yong,Xie, Wenlong,et al. Finite Element Analysis and Experimental Study of Manufacturing Thin-Walled Five-Branched AISI 304 Stainless Steel Tubes with Different Diameters Using a Hydroforming Process[J]. MATERIALS,2024,17(1):20.
APA El-Aty, Ali Abd.,Xu, Yong.,Xie, Wenlong.,Xia, Liang-Liang.,Hou, Yong.,...&Sobh, Arafa S..(2024).Finite Element Analysis and Experimental Study of Manufacturing Thin-Walled Five-Branched AISI 304 Stainless Steel Tubes with Different Diameters Using a Hydroforming Process.MATERIALS,17(1),20.
MLA El-Aty, Ali Abd,et al."Finite Element Analysis and Experimental Study of Manufacturing Thin-Walled Five-Branched AISI 304 Stainless Steel Tubes with Different Diameters Using a Hydroforming Process".MATERIALS 17.1(2024):20.

入库方式： OAI收割

来源：金属研究所

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